Silicon Nitride Bonded Silicon Carbide (NBSC or NBSiC) is a high-performance structural ceramic combining the hardness of silicon carbide (SiC) with the strength and thermal stability of silicon nitride (Si₃N₄). Manufactured through a nitriding process, NBSC offers exceptional mechanical, thermal, and chemical resistance, making it ideal for demanding industrial applications.
Key Properties
Property | Typical Value / Range |
SiC content | 60% – 80% |
Si₃N₄ content | 20% – 40% |
Free silicon | 0% |
Bulk density | 2.75 – 2.82 g/cm³ |
Apparent porosity | 12% – 15% |
Flexural strength (20 °C) | 180 – 190 MPa |
Flexural strength (1,200 °C) | 207 MPa |
Flexural strength (1,350 °C) | 210 MPa |
Compressive strength (20 °C) | 600 – 700 MPa |
Thermal conductivity (1,200 °C) | ~15 W/(m·K) |
Coefficient of thermal expansion (1,200 °C) | 5.0 × 10⁻⁶ /°C |
Maximum service temperature | Up to 1,550 °C |
Thermal shock resistance | Excellent |
Advantages
- High flexural strength and excellent oxidation resistance.
- Capable of continuous use at temperatures up to 1,550 °C.
- Outstanding wear resistance and corrosion resistance to molten metals such as aluminum, zinc, copper, and magnesium.
- Stable performance under high load and high-temperature conditions.
Applications
NBSC is widely used in industries requiring structural integrity under extreme conditions, including:
- Burner nozzles and high-temperature components
- Thin-walled plates and slabs
- Cylindrical tubes and rods
- Custom-shaped structural parts for industrial furnaces and chemical equipment
- Components exposed to molten metals, wear, and corrosion
Handling & Recommendations
- Handle components carefully to prevent chipping or surface damage.
- Design with gradual transitions to reduce stress concentrations.
- Avoid sudden temperature changes to maintain thermal shock resistance.
- Consider thermal expansion compatibility when combining NBSC with metals or other materials.
